Step Analysis for the Installation Process of Belt Conveyor

There are seven steps in the installation process of belt conveyors, here are some tips analyzed by experts from PK machinery.

1 .Installation of the belt conveyor landing leg and intermediate frame

Please confirm the Centerline by using the theodolite before installation, then according to the centerline to find pile point location of each landing leg. If there is embedded iron, adjustment should be made according to the location of the embedded iron in order to facilitate the installation, each landing leg should be firmly welded with the embedded iron.

2 .Installation of the counterweight device

In this process we need to ensure the parallelism between the two force columns, and meanwhile ensure its verticality. Considering the safety, protective railings shall be immediately installed after finishing the installation of this device.

3 .Installation of the headstock, tailstock and drive device base

Firstly we should verify the install elevation and confirm the centerline. Then pay attention to the sizing block location and its number not more than 5 blocks. The thinner sizing block should be placed among the thicker ones and be firmly welded.

4 .Installation of the roller and carrier roller

Before the installation, we should check the rotary condition of the bearing and repair or change it in time if there is any problems in the rotating.

5 .The Unit Installation

The unit axis deviation is 0.02 mm; the radial error of coupling is 0.05 mm, the Clearance between the half couplings is 3 ~ 5 mm. the levelness and usage of the sizing block should also meet the specification requirements.

6 .The belt installation

The belt installation should be operated by the manufacture or the professional.

7. Oil the belt conveyor and make debugging

If your want to view more,please click: www.pkbeltconveyor.com

Daily, Weekly, Monthly Belt Conveyor Check&Maintenance Work

When using the belt conveyor, less daily check and maintenance or do not pay attention to maintenance will greatly reduce the service life of the belt conveyor, when the belt conveyor problems occur, it will affect the work efficiency, so regular inspection for belt conveyor parts is needed.
Daily check
Mechanical items: inspect the guardrail, bridge, roller, pulley, turnabout pulley and belt.
Electrical items: inspect the anti-skid device, deviation switch, emergency stop switch, tear detection device, anti-reverse device.

Weekly check
Mechanical items: inspect the driving wheel, guide wheel section, reducer, inspect the machine's tail, check tensioning device and pull rope device.
Electrical items: inspect the main motor, inverter, filter, repair and inspect the main transformer wiring, electrical control, power system.
Monthly check
Mechanical items: inspect the rope wheel, transition wheel, guide wheel, driving wheel, belt wheel, tensioning car and check the oiling.
Electrical items: inspect the fastening bolts, fast switch; the maintenance and repair of commutator, limit protection, emergency stop protection and the alarm system.