Step Analysis for the Installation Process of Belt Conveyor

There are seven steps in the installation process of belt conveyors, here are some tips analyzed by experts from PK machinery.

1 .Installation of the belt conveyor landing leg and intermediate frame

Please confirm the Centerline by using the theodolite before installation, then according to the centerline to find pile point location of each landing leg. If there is embedded iron, adjustment should be made according to the location of the embedded iron in order to facilitate the installation, each landing leg should be firmly welded with the embedded iron.

2 .Installation of the counterweight device

In this process we need to ensure the parallelism between the two force columns, and meanwhile ensure its verticality. Considering the safety, protective railings shall be immediately installed after finishing the installation of this device.

3 .Installation of the headstock, tailstock and drive device base

Firstly we should verify the install elevation and confirm the centerline. Then pay attention to the sizing block location and its number not more than 5 blocks. The thinner sizing block should be placed among the thicker ones and be firmly welded.

4 .Installation of the roller and carrier roller

Before the installation, we should check the rotary condition of the bearing and repair or change it in time if there is any problems in the rotating.

5 .The Unit Installation

The unit axis deviation is 0.02 mm; the radial error of coupling is 0.05 mm, the Clearance between the half couplings is 3 ~ 5 mm. the levelness and usage of the sizing block should also meet the specification requirements.

6 .The belt installation

The belt installation should be operated by the manufacture or the professional.

7. Oil the belt conveyor and make debugging

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Key Factors to Avoid Belt Skid of Movable Belt Conveyor

Movable belt conveyor is a portable continuous conveying equipment, which has the advantage of convenient movement, high efficiency and easy operating. It can convey bulk material, and bagged material is also in its working range.The lift angle and height is allowed to adjust. Belt skid problems may sometimes be meet in the daily operation, PK machinery is an expert in solving this problem, here are two suggestions:

1. Adjust the belt tightness of the conveyor.

The tightness is a key factor to impact the operation of portable belt conveyor. You can tighten the belt through screw tensioning or hydraulic tensioning to solve the belt skid problem. It probably causes permanent deformation to the belt if the tension range is not enough, in this case, we need to cut a piece of belt off and then vulcanize the belt.

2. If large range of tightness is required while using nylon or EP belt, we can also vulcanize the belt to solve belt skip problem and thus reduce damage to the conveying belt.

We PK Machinery is the most professional manufacturer of  Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor.Possessing the world’s most advanced technology, we are ready to meet any needs of customer with the goal of being the future global leader of mining machinery industry. Any questions of you will be highly appreciated, please contact us without hesitation.

How to Extend the Service Time of Belt Conveyor

One main factor of impacting the belt conveyor service time is the conveyor belt quality. Therefore high quality of conveyor belt is required in purchasing. Another main factor is that the sweeper is highly reliable to make sure no more material adhered to the return belt, in case they are next sent to the surface of the drive pulley and bend pulley, thus bring damage to the belt and shorten its service time:

Due to how to greatly expand the service time of the belt conveyor, Followings are some suggestions:

1. Avoid belt slipping on the drive conveyor pulley. Please find the reason and give prompt adjust if slipping appears.
2. Check the conveyor belt joints frequently. Damaged conveyor belt joints should be repaired or replaced in time.
3. Check the service condition of the belt conveyor roller regularly. Properlubricating grease should be added into the sealing machine in the maintenance, and also inflexible rotating rollers should be replaced immediately.
4. High quality of lubrication should be added into all rotating parts of belt conveyor periodically according to the requirement.
5. Ensure the good work condition of the cleaning device and replace damaged parts in time.
6. Regularly check the conveyor belt tensity. Prompt tension is needed if the belt is loose. Meanwhile please notice the belt position, timely adjust should be made when it’s off tracking.

http://pkbeltconveyor.com/how-to-extend-the-service-time-of-belt-conveyor/

Introduction of Shuttle Conveyor

Shuttle conveyor is designed for conveying material moves along a transport direction on the steel track which is usually installed on the top of the storehouse.Reversible conveyor mainly used to discharge material constantly in multi-point when the discharging points could move.

► Advantages

    1.Multiple discharge point

    2.Discharge continuously in long distance

    3.Two way running and discharging

    4.Compact structure with low height

    5.Convenient installation and maintenance

► Application
Large capacity shuttle conveyor is mainly used for disperse and store the material, especially the materials need to discharge averagely in order to take full advantage of the space and then store more material. So it could be used in agriculture, power plant, raw material stocking, metallurgy industry, etc.

PK Mining Machinery Company

Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation. 

Tel: +86 373 579 9198 

Fax: +86 373 507 1699  

Email: info@pkmachinery.com  

Address: 289 Yellow River Road, Xinxiang City, Henan Province, China